Self-ligating orthodontic bracket

ABSTRACT

A self-ligating orthodontic bracket comprising a body and a locking shutter. A mesio-gingival reference plane is defined tangent to a lingual-most point of the archwire slot. The body further includes an occlusal-gingival opening that intersects the reference plane. The locking shutter includes a lingual end located in the opening at a closed lingual location when the locking shutter is in a closed position, and at an open lingual location when the locking shutter is in an open position. The locking shutter further includes a labial end located at a closed labial location when the locking shutter is in the closed position and at an open labial location when the locking shutter is in the open position. A first occlusal-gingival distance from the closed lingual location to the open lingual location is at least about 70% of a second occlusal-gingival distance from the closed labial location to the side surface. In addition, the first occlusal-gingival distance is at least about 60% of a third occlusal-gingival distance from the closed lingual location to an end of a tie wing.

CROSS REFERENCE

This application is a division of U.S. application Ser. No. 14/149,585filed Jan. 7, 2014, which application is a continuation of U.S.application Ser. No. 12/477,824, filed Jun. 3, 2009, now U.S. Pat. No.8,638,507, issued on Jan. 28, 2014.

BACKGROUND

The present invention relates generally to the field of orthodonticsand, more specifically, to the field of orthodontic bracket assemblies.

According to established orthodontic techniques, it is well-known toattach an orthodontic bracket assembly to a patient's tooth. The bracketassembly provides a location for attaching an archwire and otherorthodontic devices to facilitate movement of the tooth. According toestablished orthodontic techniques, it is well-known to ligate anarchwire to the orthodontic bracket assembly utilizing an elastic ormetal ligature. In conventional orthodontic bracket assemblies, theligature is wrapped around respective gingival and occlusal tie wings soas to overlay the archwire at mesial and distal ends of the orthodonticbracket assembly.

Recently, designers have created self-ligating bracket assemblies thatdo not require a separate ligature for attachment of the archwire to thebracket assembly. One type of self-ligating bracket assembly is suppliedwith a locking shutter that is movable between an open position,permitting access to the archwire slot, and a closed position,inhibiting access to the archwire slot. Self-ligating bracket assembliessubstantially decrease the time involved in performing ligationprocedures.

SUMMARY

The present invention provides a self-ligating orthodontic bracketcomprising a body and a locking shutter. The body has an archwire slotdefined at least partially by a side surface (e.g., a gingival sidesurface) and a lingual surface, and a mesio-gingival reference plane isdefined tangent to a lingual-most point of the lingual surface. The bodyfurther includes an occlusal-gingival opening that intersects thereference plane. The locking shutter is coupled to the body and movablebetween a closed position where access to the archwire slot is inhibitedand an open position where access to the archwire slot is permitted. Thelocking shutter includes a lingual end located in the opening at aclosed lingual location when the locking shutter is in the closedposition, and wherein the lingual end is located at an open linguallocation when the locking shutter is in the open position. The lockingshutter further includes a labial end located at a closed labiallocation when the locking shutter is in the closed position and at anopen labial location when the locking shutter is in the open position,wherein the side surface is closer to the open labial location than tothe closed labial location. A first occlusal-gingival distance from theclosed lingual location to the open lingual location is at least about70% of a second occlusal-gingival distance from the closed labiallocation to the side surface. Preferably, the first occlusal-gingivaldistance is at least about 80%, and more preferably at least about 90%,of the second occlusal-gingival distance.

In one embodiment, the body further includes a lingual resting groove inwhich the lingual end of the locking shutter is positioned when thelocking shutter is in the open position. In this embodiment, the restinggroove is positioned outside of the occlusal-gingival opening.

In another embodiment, the opening is in a first side of the body, andthe body further includes at least one tie wing on the first side of thebody. In this embodiment, the locking shutter is substantially free ofcontact with the tie wing when the locking shutter is in the openposition.

In another aspect, the present invention provides a self-ligatingorthodontic bracket comprising a body and a locking shutter, asgenerally described above. The body has an archwire slot defined atleast partially by a lingual surface, and a mesio-gingival referenceplane defined tangent to a lingual-most point of the lingual surface.The body further includes an occlusal-gingival opening in a first sideof the body and intersecting the reference plane. The body furtherincludes at least one tie wing on the first side of the body. Thelocking shutter is coupled to the body and movable between a closedposition where access to the archwire slot is inhibited and an openposition where access to the archwire slot is permitted. The lockingshutter includes a lingual end located in the opening at a closed labiallocation when the locking shutter is in the closed position, and whereinthe lingual end is located at an open lingual location when the lockingshutter is in the open position. A first occlusal-gingival distance fromthe closed lingual location to the open lingual location is at leastabout 60% of a second occlusal-gingival distance from the closed linguallocation to an end of the tie wing. Preferably, the firstocclusal-gingival distance is at least about 65%, and more preferably atleast about 70%, of the second occlusal-gingival distance.

Other aspects of the invention will become apparent by consideration ofthe detailed description and accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of a self-ligating orthodontic bracket.

FIG. 2 is another perspective view of the self-ligating orthodonticbracket of FIG. 1.

FIG. 3 is a perspective view of the self-ligating orthodontic bracket ofFIG. 1 with a locking shutter removed.

FIG. 4 is a top view of the self-ligating orthodontic bracket of FIG. 1.

FIG. 5 is a section view of the self-ligating orthodontic bracket oftaken along the section-line 5-5 in FIG. 4.

FIG. 6 is a side view of the self-ligating orthodontic bracket of FIG.1.

FIG. 7 is a section view of the self-ligating orthodontic bracket takenalong the section-line 7-7 in FIG. 6.

FIG. 8 is a section view, similar to the section view of FIG. 7, of adifferent self-ligating orthodontic bracket embodying aspects of thepresent invention.

DETAILED DESCRIPTION

Before any embodiments of the invention are explained in detail, it isto be understood that the invention is not limited in its application tothe details of construction and the arrangement of components set forthin the following description or illustrated in the following drawings.The invention is capable of other embodiments and of being practiced orof being carried out in various ways. Also, it is to be understood thatthe phraseology and terminology used herein is for the purpose ofdescription and should not be regarded as limiting. The use of“including,” “comprising,” or “having” and variations thereof herein ismeant to encompass the items listed thereafter and equivalents thereofas well as additional items. Unless specified or limited otherwise, theterms “mounted,” “connected,” “supported,” and “coupled” and variationsthereof are used broadly and encompass both direct and indirectmountings, connections, supports, and couplings. Further, “connected”and “coupled” are not restricted to physical or mechanical connectionsor couplings.

The following description will refer to FIGS. 1-7, each including areference axis with four or more reference directions. The referencedirections are labeled 1-6 as follows: a labial direction 1, a lingualdirection 2, a distal direction 3, a mesial direction 4, an occlusaldirection 5, and a gingival direction 6. The illustrated referencedirections are intended to clarify the description and do not in any waylimit the scope of the invention. In other embodiments, the referencedirections may be other than are shown or arranged differently.

FIG. 1 illustrates a self-ligating orthodontic bracket assembly thatincludes a bracket 14 and a locking shutter 18. The bracket 14 has aclosed position (broken lines in FIGS. 5 and 6) in which the shutter 18inhibits access to an archwire slot 22 and an open position (FIGS. 1, 2,4, and solid lines in FIGS. 5 and 6) in which the shutter 18 allowsaccess to the archwire slot 22.

The illustrated bracket 14 includes a body 26 and a base 30. Theillustrated body 26 includes the archwire slot 22, two receiving areas34, a first tie wing 38, a labial resting groove 42, a second tie wing46, a lingual resting groove 50, and an occlusal-gingival opening 54.The illustrated base 30 connects the bracket 14 to a tooth (not shown)and includes an attachment portion 58 that defines a pattern (see FIG.3) which receives an adhesive and is shaped to affix to the tooth. Inthe illustrated embodiment, the lingual side of the attachment portion58 affixes to the labial side of the tooth. In the illustratedconstruction, the base 30 is attached to the body 26 with welds. Inother constructions, the base 30 may be attached in other ways or formedas a single piece with the body 26.

The illustrated archwire slot 22 is defined by a lingual surface 62, agingival side surface 66, and a occlusal side surface 70 (see FIG. 2).In the illustrated embodiment, a mesio-gingival reference plane 72 (seeFIG. 5) is tangent to a lingual-most point of the lingual surface. Thearchwire slot 22 receives an archwire (not shown) and inhibits movementof the archwire in the lingual, gingival, or occlusal directions.

The illustrated receiving areas 34 are defined in a gingival portion 74of the body 26 and include a first receiving area 78 separated from asecond receiving area 82 by a protrusion 86. The first receiving area 78extends labially and gingivally from the gingival side surface 66 to aretention lip 90 on one of the mesial or distal sides of the body 26.The second receiving area 82 extends labially and gingivally from thegingival side surface 66 to the retention lip 90 on the other of themesial or distal sides of the body 26. The protrusion 86 separates thefirst receiving area 78 and the second receiving area 82 mesio-distallyand is gingivally even with the gingival side surface 66.

The illustrated first tie wing 38 is formed on the gingival portion 74of the body 26 and provides a place for ligation bands or wire to bewrapped for functional or aesthetic purposes. The first tie wing 38includes two wings although less that two wings or more than two wingsare possible.

The illustrated second tie wing 46 is formed on an occlusal portion 94of the body 26 and provides a place for ligation bands or wire to bewrapped for functional or aesthetic purposes. The second tie wing 46includes one wing although more than one wing and less than one winghave been considered.

The illustrated labial resting groove 42 is defined as alingually-depressed area in the occlusal portion 94 of the body 26. Thelabial resting groove 42 is engaged by the shutter 18 while in the openposition. In other constructions, the labial resting groove 42 may beother shapes or may be removed.

The illustrated lingual resting groove 50 is defined as alabially-depressed area in the occlusal portion 94 of the body 26. Thelingual resting groove 50 is engaged by the shutter 18 while in the openposition. In other constructions, the lingual resting groove 50 may beother shapes or may be removed.

The illustrated occlusal-gingival opening 54 is defined in the occlusalportion 94 of the body 26, extends gingivally into the occlusal portion94 of the body 26 from an occlusal side 98, and is positioned such thatthe mesio-gingival reference plane 72 intersects the occlusal-gingivalopening 54. The occlusal-gingival opening 54 is sized to receive theshutter 18 when in the closed position.

With continued reference to FIG. 1, the illustrated shutter 18 includesa labial portion 102, an intermediate portion 106, and a lingual portion110. The labial portion 102 is substantially the same mesio-distal widthas the body 26 and includes a labial end 114, a notch 118, and a cut-out122.

The illustrated labial end 114 of the shutter 18 is curved labially toform a convex surface 126 that fits in the labial resting groove 42 whenthe shutter 18 is in the open position. The notch 118 is defined in thelabial end 114 and receives the protrusion 86 when the shutter 18 is inthe closed position such that the shutter 18 is stabilized in themesio-distal direction. In other constructions, the labial portion 102may be different shapes or mesio-distal widths. In addition, the convexsurface 126 and the labial end 114 may be different shapes or may bestraight sections. Furthermore, the labial end 114 may define more thanone notch 118 or less than one notch 118 and the body 26 may includemore than one protrusion 86 or less than one protrusion 86 to bereceived in the notches 118 in the labial end 114.

The illustrated cut-out 122 is a circle that extends through the shutter18 and receives a tool (i.e. an opening tool, not shown) that may beused to move the shutter 18 between the open position and the closedposition. In other constructions, the cut-out 122 may be differentshapes, may not extend through the shutter 18, or may be removed.

The illustrated intermediate portion 106 connects the labial portion 102to the lingual portion 110 and has a narrower mesio-distal width thanthe labial portion 102 such that the intermediate portion 106 fitsbetween the two wings of the second tie wing 46. In other constructionsthe intermediate portion 106 may have the same mesio-distal width as thelabial portion 102 or may have a smaller mesio-distal width.

The illustrated lingual portion 110 engages the lingual resting groove50 while in the open position and includes a lingual end 130 (see FIGS.5 and 6) that has is shaped labially. The lingual portion 110 is sizedto be received within the occlusal-gingival opening 54 and has a smallermesio-distal width than the labial portion 102. The illustrated lingualportion 110 has the same mesio-distal width as the intermediate portion106, although different mesio-distal widths are possible.

Turning now to FIG. 2, the bracket 14 is shown with the occlusal sidesurface 70 illustrated on the occlusal portion 94 of the body 26. Inaddition, a slot 134 is illustrated in the occlusal portion 94 thatextends occlusally from the occlusal side surface 70 and lingually froma labial face 136. The slot 134 allows the tool to engage the cut-out122 such that the tool may move the shutter 18 between the open positionand the closed position.

FIGS. 5 and 6 illustrate the shutter 18 in the open position in solidlines and in the closed position in broken lines. The occlusal-gingivalopening 54 is intersected by a mesio-gingival reference plane defined bythe lingual surface 62 of the archwire slot 22. In the illustratedembodiment, the occlusal-gingival opening 54 does not extend entirelythrough the bracket 14, and thus no portion of the opening is positioneddirectly lingually of the archwire slot 22.

An illustrated distance A is defined by the occlusal-gingival distancebetween the lingual end 130 in the closed position and the lingual end130 in the open position. An illustrated distance B is defined by theocclusal-gingival distance between the labial end 114 in the closedposition and the labial end 114 in the open position. An illustrateddistance C is defined by the occlusal-gingival distance from the lingualend 130 in the closed position to an occlusal edge 138 of the second tiewing 46. An illustrated distance D is defined by the occlusal-gingivaldistance between the labial end 114 in the closed position and theocclusal side surface 70.

In the illustrated construction, the distance A is about 1.0millimeters, the distance B is about 1.2 millimeters, the distance C isabout 1.4 millimeters, and the distance D is about 1.1 millimeters. Inother constructions the distance A may be between about 0.5 and 2.0millimeters, the distance B may be between about 0.6 and 2.4millimeters, the distance C may be between about 0.7 and 2.8millimeters, and the distance D may be between about 0.5 and 2.2millimeters. In the open position the lingual end 130 is disposed in thelingual resting groove 50 at an open lingual location and the labial end114 is disposed in the labial resting groove 42 at an open labiallocation. In the closed position the lingual end 130 is disposed in theocclusal-gingival opening 54 at a closed lingual location and the labialend 114 is disposed in the receiving area 34 at a closed labiallocation.

In operation, the bracket 14 is attached to the tooth with theattachment portion 58. The shutter 18 is moved to the open position withthe labial end 114 disposed in the labial resting groove 42, the lingualend 130 disposed in the lingual resting groove 50, and the shutter 18 issubstantially free of contact with the second tie wing 46. Theappropriate archwire is fit into the archwire slot 22, and the toolengages the cut-out 122 and moves the shutter 18 out of the openposition such that the labial end 114 leaves the labial resting groove42 and the lingual end 130 leaves the lingual resting groove 50. Theshutter 18 is moved over the archwire and into the closed position suchthat the labial end 114 is disposed within the receiving area 34 and thelingual end 130 is disposed within the occlusal-gingival opening 54.Once in the closed position, the shutter 18 inhibits the archwire frommoving in the labial direction such that the archwire slot 22 and theshutter 18 cooperate to inhibit the movement of the archwire in thelabial, lingual, occlusal, and gingival directions.

To remove the archwire, the tool is engaged with the cut-out 122 and theshutter 18 is moved from the closed position to the open position suchthat access is provided to the archwire slot 22 and the archwire may beremoved.

FIG. 8 illustrates a slightly different bracket, which is shown in asection view similar to the section view of FIG. 7. In the embodiment ofFIG. 8, all aspects of the bracket are substantially identical to thebracket of FIG. 7 with the exception of the position and orientation ofan occlusal-gingival opening 154. In FIG. 8, the opening 154 is angledrelative to the gingival-occlusal axis at an angle of about forty-fivedegrees. As with the previous embodiment, the clip 18 in FIG. 18 ishighly resilient, and its resiliency will hold the clip in either of itsopen position (solid lines in FIG. 8) or closed position (broken linesin FIG. 8).

In addition to the constructions shown in FIGS. 1-8, the bracket 14 maybe formed as a lingual bracket in which case the attachment portion 58would attach the bracket 14 to the lingual side of the tooth and allreferences to labial and lingual would be reversed.

Thus, the invention provides, among other things, a self-ligatingorthodontic bracket assembly. Various features and advantages of theinvention are set forth in the following claims.

1. A self-ligating orthodontic bracket comprising: a body having anarchwire slot defined at least partially by a side surface and a lingualsurface, wherein a mesio-gingival reference plane is tangent to alingual-most point of the lingual surface, the body further having anocclusal-gingival opening, wherein the reference plane intersects theopening; and a locking shutter coupled to the body and movable between aclosed position where access to the archwire slot is inhibited and anopen position where access to the archwire slot is permitted, whereinthe locking shutter includes a lingual end located in the opening at aclosed lingual location when the locking shutter is in the closedposition, and wherein the lingual end is located at an open linguallocation when the locking shutter is in the open position, wherein thelocking shutter further includes a labial end located at a closed labiallocation when the locking shutter is in the closed position and at anopen labial location when the locking shutter is in the open position,wherein the side surface is closer to the open labial location than tothe closed labial location, and wherein a first occlusal-gingivaldistance from the closed lingual location to the open lingual locationis at least about 70% of a second occlusal-gingival distance from theclosed labial location to the side surface.
 2. The self-ligating bracketof claim 1, wherein the side surface defines an occlusal side of thearchwire slot.
 3. The self-ligating bracket of claim 1, wherein thefirst occlusal-gingival distance is at least about 80% of the secondocclusal-gingival distance.
 4. The self-ligating bracket of claim 1,wherein the first occlusal-gingival distance is at least about 90% ofthe second occlusal-gingival distance.
 5. The self-ligating bracket ofclaim 1, wherein the body further includes a lingual resting groove inwhich the lingual end of the locking shutter is positioned when thelocking shutter is in the open position.
 6. The self-ligating bracket ofclaim 5, wherein the resting groove is positioned outside of theocclusal-gingival opening.
 7. The self-ligating bracket of claim 1,wherein the opening is in a first side of the body, wherein the bodyfurther includes at least one tie wing on the first side of the body,and wherein the locking shutter is substantially free of contact withthe tie wing when the locking shutter is in the open position.
 8. Theself-ligating bracket of claim 1, wherein the locking shutter includes acut out adapted to receive an opening tool, and wherein the bodyincludes a labial face and a slot in the labial face, the slot beingaligned with the cut out when the locking shutter is in the closedposition.
 9. The self-ligating bracket of claim 1, wherein theocclusal-gingival opening is in a first side of the body, wherein thebody further includes at least one tie wing on the first side of thebody, and wherein the first occlusal-gingival distance is at least about60% of a third occlusal-gingival distance from the closed linguallocation to an end of the tie wing.
 10. The self-ligating bracket ofclaim 9, wherein the first occlusal-gingival distance is at least about65% of the third occlusal-gingival distance.
 11. The self-ligatingbracket of claim 9, wherein the first occlusal-gingival distance is atleast about 70% of the third occlusal-gingival distance.
 12. Aself-ligating orthodontic bracket comprising: a body having an archwireslot defined at least partially by a lingual surface, wherein amesio-gingival reference plane is tangent to a lingual-most point of thelingual surface, the body further having an occlusal-gingival opening ina first side of the body, wherein the reference plane intersects theopening, wherein the body further includes at least one tie wing on thefirst side of the body; and a locking shutter coupled to the body andmovable between a closed position where access to the archwire slot isinhibited and an open position where access to the archwire slot ispermitted, wherein the locking shutter includes a lingual end located inthe opening at a closed lingual location when the locking shutter is inthe closed position, and the lingual end being located at an openlingual location when the locking shutter is in the open position, andwherein a first occlusal-gingival distance from the closed linguallocation to the open lingual location is at least about 60% of a secondocclusal-gingival distance from the closed lingual location to an end ofthe tie wing.
 13. The self-ligating bracket of claim 12, wherein thefirst occlusal-gingival distance is at least about 65% of the secondocclusal-gingival distance.
 14. The self-ligating bracket of claim 12,wherein the first occlusal-gingival distance is at least about 70% ofthe second occlusal-gingival distance.
 15. The self-ligating bracket ofclaim 12, wherein the body further includes a resting groove in whichthe lingual end of the locking shutter is positioned when the lockingshutter is in the open position.
 16. The self-ligating bracket of claim15, wherein the resting groove is positioned outside of theocclusal-gingival opening.
 17. The self-ligating bracket of claim 12,wherein the locking shutter is substantially free of contact with thetie wing when the locking shutter is in the open position.
 18. Theself-ligating bracket of claim 12, wherein the locking shutter includesa cut out adapted to receive an opening tool, and wherein the bodyincludes a labial face and a slot in the labial face, the slot beingaligned with the cut out when the locking shutter is in the closedposition.
 19. The self-ligating bracket of claim 12, wherein theocclusal-gingival opening is angled between about 10 degrees and about80 degrees relative to the reference plane.
 20. The self-ligatingbracket of claim 12, wherein the occlusal-gingival opening is angledbetween about 30 degrees and about 60 degrees relative to the referenceplane.